HIMAX TL SERIES TECH. DATA
All the distinguishing features of the HIMAX Electric Screwdriver that no one can beat
Full range of models with the range of the torque 0.2Kg-cm~20.0Kg-cm and with variable adjustment.
High precision torque control device with the torque precision ± 3% and no reactionary force and without slipping.
Brand new ergonomic design, work long hours without fatigue, increase productivity
Low-voltage DC motor driven, extremely safe during operation and noise-free
Precise and simplified internal structure, maintenance free, durable, and long life
Supplies and carbon rods can be replaced directly from the external.
The screwdriver body is separated from the power supply to simplify the maintenance
Simple and easy to add accessories to fit all types of work
Based on the self-confidence and the guarantee of the quality, we provide after-sale services for one year free and professional after-sale services thereafter
The technologies of the HIMAX Electric Screwdriver
Stability
Use two sets of ball bearing for the orientation of the transmission system to achieve stability in the output of the rotational transmission torque
Accuracy
Use all-alloy steel gears and an all-in-one design of gear box and the inner tooth, compact, high precision, and matching with a unique planet carrier plate transmission axle, forming one body and polished by grinding to become high-rigidity, high operability, and low frictional forces and can endure long-term use without the reduction of precision.
Durability
Unique planet carrier plate transmission axle, forming one body and polished by grinding to become high-rigidity, high operability, and low frictional forces and high long-term use life time.
Lightweight
Lightweight all-aluminum alloy casing, anode harden treatment through the whole process, improve the environmental tolerance and the corrosion resistance ability. The gears are made of V-Cr-Mo alloy steel , hardened first and then treated with the unique, state of the art, plasma nitride equipment to gain the best wear resistance and toughness.
High efficiency
A precision balanced design for motor and gear group, all-in-one structure design of the planet carrier shaft and the output axial the structure, and the output shaft axis Configuration for mining large span designed to ensure that the most rigid and reverse output capacity.
Low temperature
Use ultra-powerful (NdFeB) Neodymium Iron boron magnets so that the motor will cool quickly. As a result, the screwdriver can operate continuously and keep the temperature low for a long time.
Low failure rate
Use the OMRON brake triggered switch and start-up switch, low failure rate .
The superiority of the HIMAX Electric Screwdriver
Excellent quality: patented clutch control, simplified structure to achieve zero defect
Reasonable price: 25% cheaper than Japanese imports.
Full product Certification: Certified fully by the CCC System
Easy maintenance: local service centers with plenty of spare parts
Product Warranty: One year of original factory warranty to assure quality
Ergonomic design: elegant appearances, high operability
Replacement Parts warranty for the HIMAX Electric Screwdriver
Clutch condition measurement standard for the HIMAX Electric Screwdriver HIMAX TL-5000 uses Japan OMRON SS-5 Clutch power switch
Operation speed: 0.1mm~lm/s
Frequency of action: mechanical 300 times/min
Contact resistance: Below 50mΩ
Vibration: 10~55Hz dual amplitude 1.0mm
Machine lifetime: Over 5 million times
OMRON SS-5 model mechanical lifetime curve(button type)
Rotation speed measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
For every HIMAX TL-5000 sample, depending on the output rotation range
After using a vise to fix the Electric Screwdriver, perform the measurement with a non-contact Photo Digital tachometer
Measurement time: After continuous operating for 3 min,. measure for 1 min.
Photo Digital projection distance: 3cm
Measurement position: connecting shaft to the screwdriver head
Measurement equipment used:：Lutron Photo Digital Tachometer DT-2238
Resolution 0.1rpm(<1000rpm)/1rpm(>1000rpm)
Eccentric displacement measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
After using a vise to fix the Electric Screwdriver, perform the measurement with an eccentric scale
After continuous operating for 3 min, measure for 30sec..
Measurement position: connecting shaft to the screwdriver head
Measurement equipment used:： Teclock Dial Gauge TM-110
Measurement standard: within ±0.1mm Eccentric displacement
Torque measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
For every HIMAX TL-5000 sample, depending on the output torque distribution range 2.0-12.0Kgf-cm
Perform 4 stage measurement
Perform 50 measurements respectively and the average measurement value X should be within ±3% of the accuracy range
Measurement equipment used: Japan HIOS Torque Meter HP-100
Equipment calibration by:：I PAO ELECTRONICS CO LTD .
Certificate number: 2125P212
Japan Mitutoyo Digimatic Microprosser Model No. Dp-1hs
Fig. 1: Torque setting :3.0Kgf-cm
Fig. 2: Torque setting :5.0Kgf-cm
Fig. 3: Torque setting :8.0Kgf-cm
Fig. 4: Torque setting :11.0Kgf-cm
Fig.1
Times of measurement: 50 times
Upper limit value：3.1Kgf-cm
Lower limit value：2.9 Kgf-cm
Average value：2.99 Kgf-cm
Blue points: measured value, Red points : averaged value
Fig.2
Times of measurement: 50 times
Upper limit value：5.1Kgf-cm
Lower limit value：4.9 Kgf-cm
Average value：4.96 Kgf-cm
Blue points: measured value, Red points : averaged value
Fig.3
Times of measurement: 50 times
Upper limit value：8.2Kgf-cm
Lower limit value：7.8 Kgf-cm
Average value：8.04 Kgf-cm
Blue points: measured value, Red points : averaged value
Fig.4
Times of measurement: 50 times
Upper limit value：11.3Kgf-cm
Lower limit value：10.7 Kgf-cm
Average value：11.03 Kgf-cm
Blue points: measured value, Red points : averaged value
Full range of models with the range of the torque 0.2Kg-cm~20.0Kg-cm and with variable adjustment.
High precision torque control device with the torque precision ± 3% and no reactionary force and without slipping.
Brand new ergonomic design, work long hours without fatigue, increase productivity
Low-voltage DC motor driven, extremely safe during operation and noise-free
Precise and simplified internal structure, maintenance free, durable, and long life
Supplies and carbon rods can be replaced directly from the external.
The screwdriver body is separated from the power supply to simplify the maintenance
Simple and easy to add accessories to fit all types of work
Based on the self-confidence and the guarantee of the quality, we provide after-sale services for one year free and professional after-sale services thereafter
The technologies of the HIMAX Electric Screwdriver
Stability
Use two sets of ball bearing for the orientation of the transmission system to achieve stability in the output of the rotational transmission torque
Accuracy
Use all-alloy steel gears and an all-in-one design of gear box and the inner tooth, compact, high precision, and matching with a unique planet carrier plate transmission axle, forming one body and polished by grinding to become high-rigidity, high operability, and low frictional forces and can endure long-term use without the reduction of precision.
Durability
Unique planet carrier plate transmission axle, forming one body and polished by grinding to become high-rigidity, high operability, and low frictional forces and high long-term use life time.
Lightweight
Lightweight all-aluminum alloy casing, anode harden treatment through the whole process, improve the environmental tolerance and the corrosion resistance ability. The gears are made of V-Cr-Mo alloy steel , hardened first and then treated with the unique, state of the art, plasma nitride equipment to gain the best wear resistance and toughness.
High efficiency
A precision balanced design for motor and gear group, all-in-one structure design of the planet carrier shaft and the output axial the structure, and the output shaft axis Configuration for mining large span designed to ensure that the most rigid and reverse output capacity.
Low temperature
Use ultra-powerful (NdFeB) Neodymium Iron boron magnets so that the motor will cool quickly. As a result, the screwdriver can operate continuously and keep the temperature low for a long time.
Low failure rate
Use the OMRON brake triggered switch and start-up switch, low failure rate .
The superiority of the HIMAX Electric Screwdriver
Excellent quality: patented clutch control, simplified structure to achieve zero defect
Reasonable price: 25% cheaper than Japanese imports.
Full product Certification: Certified fully by the CCC System
Easy maintenance: local service centers with plenty of spare parts
Product Warranty: One year of original factory warranty to assure quality
Ergonomic design: elegant appearances, high operability
Replacement Parts warranty for the HIMAX Electric Screwdriver
Clutch condition measurement standard for the HIMAX Electric Screwdriver HIMAX TL-5000 uses Japan OMRON SS-5 Clutch power switch
Operation speed: 0.1mm~lm/s
Frequency of action: mechanical 300 times/min
Contact resistance: Below 50mΩ
Vibration: 10~55Hz dual amplitude 1.0mm
Machine lifetime: Over 5 million times
OMRON SS-5 model mechanical lifetime curve(button type)
Rotation speed measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
For every HIMAX TL-5000 sample, depending on the output rotation range
After using a vise to fix the Electric Screwdriver, perform the measurement with a non-contact Photo Digital tachometer
Measurement time: After continuous operating for 3 min,. measure for 1 min.
Photo Digital projection distance: 3cm
Measurement position: connecting shaft to the screwdriver head
Measurement equipment used:：Lutron Photo Digital Tachometer DT-2238
Resolution 0.1rpm(<1000rpm)/1rpm(>1000rpm)
Eccentric displacement measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
After using a vise to fix the Electric Screwdriver, perform the measurement with an eccentric scale
After continuous operating for 3 min, measure for 30sec..
Measurement position: connecting shaft to the screwdriver head
Measurement equipment used:： Teclock Dial Gauge TM-110
Measurement standard: within ±0.1mm Eccentric displacement
Torque measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
For every HIMAX TL-5000 sample, depending on the output torque distribution range 2.0-12.0Kgf-cm
Perform 4 stage measurement
Perform 50 measurements respectively and the average measurement value X should be within ±3% of the accuracy range
Measurement equipment used: Japan HIOS Torque Meter HP-100
Equipment calibration by:：I PAO ELECTRONICS CO LTD .
Certificate number: 2125P212
Japan Mitutoyo Digimatic Microprosser Model No. Dp-1hs
Fig. 1: Torque setting :3.0Kgf-cm
Fig. 2: Torque setting :5.0Kgf-cm
Fig. 3: Torque setting :8.0Kgf-cm
Fig. 4: Torque setting :11.0Kgf-cm
Fig.1
Times of measurement: 50 times
Upper limit value：3.1Kgf-cm
Lower limit value：2.9 Kgf-cm
Average value：2.99 Kgf-cm
Blue points: measured value, Red points : averaged value
Fig.2
Times of measurement: 50 times
Upper limit value：5.1Kgf-cm
Lower limit value：4.9 Kgf-cm
Average value：4.96 Kgf-cm
Blue points: measured value, Red points : averaged value
Fig.3
Times of measurement: 50 times
Upper limit value：8.2Kgf-cm
Lower limit value：7.8 Kgf-cm
Average value：8.04 Kgf-cm
Blue points: measured value, Red points : averaged value
Fig.4
Times of measurement: 50 times
Upper limit value：11.3Kgf-cm
Lower limit value：10.7 Kgf-cm
Average value：11.03 Kgf-cm
Blue points: measured value, Red points : averaged value
