Tech Support

Tech Support

HIMAX TL SERIES TECH. DATA

All the distinguishing features of the HIMAX Electric Screwdriver that no one can beat

 Full range of models with the range of the torque 0.2Kg-cm~20.0Kg-cm and with variable adjustment.
 High precision torque control device with the torque precision ± 3% and no reactionary force and without slipping.
 Brand new ergonomic design, work long hours without fatigue, increase productivity
 Low-voltage DC motor driven, extremely safe during operation and noise-free
 Precise and simplified internal structure, maintenance free, durable, and long life
 Supplies and carbon rods can be replaced directly from the external.
 The screwdriver body is separated from the power supply to simplify the maintenance
 Simple and easy to add accessories to fit all types of work
 Based on the self-confidence and the guarantee of the quality, we provide after-sale services for one year free and professional after-sale services thereafter

The technologies of the HIMAX Electric Screwdriver

Stability
Use two sets of ball bearing for the orientation of the transmission system to achieve stability in the output of the rotational transmission torque

Accuracy
Use all-alloy steel gears and an all-in-one design of gear box and the inner tooth, compact, high precision, and matching with a unique planet carrier plate transmission axle, forming one body and polished by grinding to become high-rigidity, high operability, and low frictional forces and can endure long-term use without the reduction of precision.

Durability
Unique planet carrier plate transmission axle, forming one body and polished by grinding to become high-rigidity, high operability, and low frictional forces and high long-term use life time.

Lightweight
Lightweight all-aluminum alloy casing, anode harden treatment through the whole process, improve the environmental tolerance and the corrosion resistance ability. The gears are made of V-Cr-Mo alloy steel , hardened first and then treated with the unique, state of the art, plasma nitride equipment to gain the best wear resistance and toughness.

High efficiency
A precision balanced design for motor and gear group, all-in-one structure design of the planet carrier shaft and the output axial the structure, and the output shaft axis Configuration for mining large span designed to ensure that the most rigid and reverse output capacity.

Low temperature
Use ultra-powerful (NdFeB) Neodymium Iron boron magnets so that the motor will cool quickly. As a result, the screwdriver can operate continuously and keep the temperature low for a long time.

Low failure rate
Use the OMRON brake triggered switch and start-up switch, low failure rate .

The superiority of the HIMAX Electric Screwdriver
 Excellent quality: patented clutch control, simplified structure to achieve zero defect
 Reasonable price: 25% cheaper than Japanese imports.
 Full product Certification: Certified fully by the CCC System
 Easy maintenance: local service centers with plenty of spare parts
 Product Warranty: One year of original factory warranty to assure quality
 Ergonomic design: elegant appearances, high operability

Replacement Parts warranty for the HIMAX Electric Screwdriver


Clutch condition measurement standard for the HIMAX Electric Screwdriver HIMAX TL-5000 uses Japan OMRON SS-5 Clutch power switch
 Operation speed: 0.1mm~lm/s
 Frequency of action: mechanical 300 times/min
 Contact resistance: Below 50mΩ
 Vibration: 10~55Hz dual amplitude 1.0mm
 Machine lifetime: Over 5 million times

OMRON SS-5 model mechanical lifetime curve(button type)


Rotation speed measurement standard/method for the HIMAX Electric Screwdriver
Sampling rate: 10%
For every HIMAX TL-5000 sample, depending on the output rotation range


After using a vise to fix the Electric Screwdriver, perform the measurement with a non-contact Photo Digital tachometer
 Measurement time: After continuous operating for 3 min,. measure for 1 min.
 Photo Digital projection distance: 3cm
 Measurement position: connecting shaft to the screwdriver head
 Measurement equipment used::Lutron Photo Digital Tachometer DT-2238
 Resolution 0.1rpm(<1000rpm)/1rpm(>1000rpm)



Eccentric displacement measurement standard/method for the HIMAX Electric Screwdriver
 Sampling rate: 10%
 After using a vise to fix the Electric Screwdriver, perform the measurement with an eccentric scale
 After continuous operating for 3 min, measure for 30sec..
 Measurement position: connecting shaft to the screwdriver head
 Measurement equipment used:: Teclock Dial Gauge TM-110
 Measurement standard: within ±0.1mm Eccentric displacement



Torque measurement standard/method for the HIMAX Electric Screwdriver
 Sampling rate: 10%
 For every HIMAX TL-5000 sample, depending on the output torque distribution range 2.0-12.0Kgf-cm
 Perform 4 stage measurement



 Perform 50 measurements respectively and the average measurement value X should be within ±3% of the accuracy range
Measurement equipment used: Japan HIOS Torque Meter HP-100
Equipment calibration by::I PAO ELECTRONICS CO LTD .
Certificate number: 2125P212
Japan Mitutoyo Digimatic Microprosser Model No. Dp-1hs

Fig. 1: Torque setting :3.0Kgf-cm
Fig. 2: Torque setting :5.0Kgf-cm
Fig. 3: Torque setting :8.0Kgf-cm
Fig. 4: Torque setting :11.0Kgf-cm

Fig.1
Times of measurement: 50 times
Upper limit value:3.1Kgf-cm
Lower limit value:2.9 Kgf-cm
Average value:2.99 Kgf-cm
Blue points: measured value, Red points : averaged value


Fig.2
Times of measurement: 50 times
Upper limit value:5.1Kgf-cm
Lower limit value:4.9 Kgf-cm
Average value:4.96 Kgf-cm
Blue points: measured value, Red points : averaged value


Fig.3
Times of measurement: 50 times
Upper limit value:8.2Kgf-cm
Lower limit value:7.8 Kgf-cm
Average value:8.04 Kgf-cm
Blue points: measured value, Red points : averaged value


Fig.4
Times of measurement: 50 times
Upper limit value:11.3Kgf-cm
Lower limit value:10.7 Kgf-cm
Average value:11.03 Kgf-cm
Blue points: measured value, Red points : averaged value









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